Crystallization and precipitation of phosphate from swine wastewater by magnesium metal corrosion

This paper presents a unique approach for magnesium dosage in struvite precipitation by Mg metal corrosion. The experimental results showed that using an air bubbling column filled with Mg metal and graphite pellets for the magnesium dosage was the optimal operation mode, which could significantly accelerate the corrosion of the Mg metal pellets due to the presence of graphite granules. The reaction mechanism experiments revealed that the solution pH could be used as the indicator for struvite crystallization by the process. Increases in the Mg metal dosage, mass ratio of graphite and magnesium metal (G:M) and airflow rate could rapidly increase the solution pH. When all three conditions were at 10 g L(-1), 1:1 and 1 L min(-1), respectively, the phosphate recovery efficiency reached 97.5%. To achieve a high level of automation for the phosphate recovery process, a continuous-flow reactor immersed with the graphite-magnesium air bubbling column was designed to harvest the phosphate from actual swine wastewater. Under conditions of intermittently supplementing small amounts of Mg metal pellets, approximately 95% of the phosphate could be stably recovered as struvite of 95.8% (±0.5) purity. An economic analysis indicated that the process proposed was technically simple and economically feasible.